PUBLICATION

Bio-integrated Electronics Lab.

Journal

2009 Parameter optimization for finishing hard materials with magnetorheological fluid using the penalized multi-response Taguchi method

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작성자 최고관리자 작성일 09-10-29 22:07

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Author
B Jung, KI Jang, BK Min, SJ Lee, J Seok
Journal
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Vol
Vol 223, Issue 8
Page
955-968
Year
2009
DOI
https://doi.org/10.1243/09544054JEM1351

Abstract

This paper presents a novel penalized multi-response Taguchi method that is used to determine the optimal conditions and parameters for a wheel-type magnetorheological (MR) finishing process that uses sintered iron-carbon nanotube (I-CNT) abrasives. The main goal of this study is to achieve the best compromise, within given boundary constraint conditions, between the maximum material removal rate and the minimum surface roughness. The proposed Taguchi method includes two main parameters, namely the weighting loss factor and the severity factor, that account, respectively, for the response weights and the constraint conditions and that control the optimality direction. The method is applied to the finishing of hard-disk slider surfaces made of Al2O3-TiC, and the effects of the weighting loss and severity factors, along with their significance and relative importance in optimizing the finishing process, are thoroughly examined.